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Aluminum Gauge: Thickness, Standards and Application Guide

In the production and application of aluminum products, the Aluminum Gauge (thickness standard) is an important indicator. It indicates the thickness of aluminum, which directly affects its strength, weight, and applicable scenarios. Gauge is usually used to describe materials such as aluminum plates and aluminum foils, and corresponds to the thickness unit of millimeters or inches.

Understanding the meaning of different gauges is crucial to choosing suitable aluminum products. This article will systematically introduce the gauge standards of aluminum and their common uses.

Aluminum Sheet

What is Aluminum Gauge?

Gauge is a non-linear unit of thickness used in the aluminum industry to indicate the thickness of a sheet or foil. In the common gauge system, the larger the number, the thinner the material. The thickness of different gauges may vary slightly depending on the material, so in aluminum, the actual thickness of a specific gauge will be different than a gauge for steel.

Aluminum Thickness Corresponding Table for Different Gauges

The following is a comparison table of common aluminum gauges and their corresponding thicknesses (mm and inches):

Gauge (GA)Thickness (mm)Thickness (Inches)
103.42 mm0.135 in
122.57 mm0.101 in
141.63 mm0.064 in
161.29 mm0.051 in
181.02 mm0.040 in
200.81 mm0.032 in
220.64 mm0.025 in
240.51 mm0.020 in
260.40 mm0.016 in
280.32 mm0.013 in
300.25 mm0.010 in

Applications of Different Aluminum Gauges

Depending on the thickness of the material, aluminum of different gauges is suitable for a variety of industries and uses:

10-16 Gauge (thick aluminum plate):

Commonly used in aerospace, building structures, and shipbuilding, which require high strength and corrosion resistance.

Moderate thickness, suitable for manufacturing aluminum frames, exterior wall panels, and other structural parts.

Application of Aluminum Alloy

18-22 Gauge (medium-thick aluminum plate):

Used for electrical housings, automotive interiors, and roof panels, reducing weight while ensuring strength.

Widely used in pipes, guardrails household appliance housings, etc.

Aluminum Honeycomb Plate Application

24-30 Gauge (thin aluminum plate/aluminum foil):

Commonly used in food packaging, aluminum foil containers, air conditioning radiators, etc.

Thin and light, suitable for disposable items and light structures.

Application of 11000 Series Aluminum Alloy

Why Choose the Right Aluminum Gauge?

Choosing the right gauge not only affects the strength and durability of the material but also directly determines the cost and weight of the project. Thin materials are usually cheaper and easier to process, but may not be suitable for high-strength loads; thick materials are more expensive but perform better in terms of structural stability and durability.

Based on Strength Requirements:

10-16 gauge aluminum plates are recommended for structures that need to withstand high loads.

Based on Usage:

Thinner 24-30 gauge aluminum foil is recommended for packaging and insulation materials.

Based on Weight Restrictions:

If the project needs to reduce weight, 18-22 gauge aluminum plates are recommended.

Differences between Aluminum Gauge and Other Metals

Below is a chart showing the thickness differences across common gauge numbers for various metals.

Gauge (GA)Aluminum Thickness (mm)Stainless Steel Thickness (mm)Carbon Steel Thickness (mm)Copper Thickness (mm)
103.423.573.422.58
122.572.782.662.03
141.631.981.981.63
161.291.591.521.29
181.021.271.221.02
200.810.950.910.81
220.640.790.760.64
240.510.640.610.51
260.400.480.450.40
280.320.380.380.32
300.250.320.300.25

Different metals have different gauge systems, so it is critical to understand the actual thickness of each material for a given gauge number. Selecting the correct gauge and metal ensures optimal performance in terms of weight, strength, and cost. Understanding these differences helps industries select the right material for their specific application, whether it is for structural stability, corrosion resistance, or electrical conductivity needs.

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